Author: Vignesh K

A spur gear is the most common type of gear, featuring straight teeth that are parallel to the axis of rotation. It is used to transmit power and motion between parallel shafts efficiently. Spur gears are known for their simplicity, high efficiency, and ability to handle high loads. Key Features of Spur Gears: Straight Teeth… Continue reading Spur Gear

The double wishbone suspension is a sophisticated and versatile type of independent suspension system commonly used in high-performance vehicles, sports cars, and luxury sedans. It provides excellent control over wheel motion, ensuring superior handling, ride quality, and tire wear characteristics. Key Components Upper and Lower Wishbones (Control Arms): Triangular-shaped arms that connect the wheel assembly… Continue reading Double Wishbone Suspension

The MacPherson strut is a widely used type of independent suspension system for vehicles. It combines a shock absorber and a coil spring into a single unit, making it compact and efficient. This design is particularly popular in front-wheel-drive cars due to its simplicity, cost-effectiveness, and space-saving nature. Key Components Strut Assembly: A combination of… Continue reading MacPherson Strut

The whippletree mechanism is a mechanical linkage used to distribute force evenly across multiple points, often employed in applications requiring balanced load sharing. It is named after the wooden bar traditionally used to distribute the force of draft animals pulling a plow or wagon. Key Components Central Bar: The main bar or lever that transmits… Continue reading Whippletree Mechanism

The rocker-bogie suspension is a type of suspension system commonly used in robotic rovers, especially those designed for planetary exploration, such as NASA’s Mars rovers. It is known for its ability to traverse rough and uneven terrain while maintaining stability and minimizing stress on the rover’s body. Here’s an overview of its key features and… Continue reading Rocker- Bogie Suspension

Material selection in manufacturing is a critical process that ensures the final product meets the desired performance, cost, and manufacturability requirements. The process involves analyzing various factors to identify the most suitable material for a specific application or product. Key Factors in Material Selection Mechanical Properties Strength: The material’s ability to withstand forces without deformation… Continue reading Material selection in manufacturing

Sheet Metal Design in Fusion 360 is a powerful feature that allows you to design sheet metal parts with specific tools and workflows optimized for manufacturing processes like bending, cutting, and punching. Here’s an overview of how to use this feature effectively: Steps for Designing Sheet Metal Parts in Fusion 360 1. Set Up Your… Continue reading Sheet Metal Design in Fusion 360

Designing a die for manufacturing involves creating a precise and efficient tool that shapes or cuts materials during manufacturing processes like stamping, forging, or extrusion. Below is an elaborated approach to die design, emphasizing functionality, manufacturability, and longevity: Steps for Die Design Understand Product Requirements Analyze the product’s shape, material, tolerances, and surface finish requirements.… Continue reading Die Design

Design for Manufacturing (DFM) is the engineering practice of designing products in such a way that they are easy and cost-effective to manufacture while maintaining high quality and functionality. DFM aims to simplify the manufacturing process, reduce production costs, and minimize potential defects. Key Principles of DFM Simplification of Design Reduce the number of parts… Continue reading Design for Manufacturing (DFM)

A steady acoustic analysis in Ansys involves evaluating the acoustic behavior of a system under constant, time-invariant operating conditions. This type of analysis is typically used to understand sound pressure levels, sound wave propagation, and resonance characteristics within structures, machines, or environments. Here’s a step-by-step approach to performing a steady acoustic analysis in Ansys: 1.… Continue reading Static Acoustic Analysis in Ansys