Comparison of metric and imperial system of Measurment in screws

1. Basic Units

  • Metric System (ISO):
  • Uses millimeters (mm) for diameter, pitch, and length.
  • Example: M4 × 12 → 4 mm diameter, 12 mm length.
  • Imperial System (UTS – Unified Thread Standard):
  • Uses inches (″) for diameter and length.
  • Thread pitch is measured in threads per inch (TPI) instead of mm.
  • Example: #8-32 × 1/2″ → size #8 screw, 32 threads per inch, 1/2 inch long.

2. Thread Pitch

  • Metric: Directly specified as the distance between threads in mm.
  • Example: M6 × 1 → 1 mm between each thread.
  • Imperial: Specified by the number of threads per inch (TPI).
  • Example: 1/4″-20 → 20 threads per inch.

3. Diameter Measurement

  • Metric: Uses the actual diameter in mm (M3 = 3 mm).
  • Imperial: Uses gauge numbers or fractions of an inch.
  • Example: #8 screw ≈ 0.164″ (4.16 mm) major diameter.

4. Length

  • Metric: Always in millimeters (M4 × 20 = 20 mm long).
  • Imperial: In inches or fractions (1/4″, 3/8″, 1/2″, etc.).

5. Standards

  • Metric: ISO, DIN, JIS.
  • Imperial: UNC (Unified Coarse), UNF (Unified Fine), UTS (Unified Thread Standard).

Conversion Formula

  • Length/Diameter:
  • 1 inch = 25.4 mm
  • 1 mm ≈ 0.03937 inch
  • Threads per Inch (TPI) ↔ Pitch (mm):



Example:

  • 1/4″-20 UNC → 20 TPI → Pitch = 25.4 / 20 ≈ 1.27 mm.
  • M6 standard pitch = 1.0 mm → TPI ≈ 25.4 / 1.0 = 25.4 TPI (finer than 1/4″-20).

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